AAC Manufacturing MES & Traceability
Challenge: Manual production tracking, limited batch visibility and delayed dispatch reporting.
Solution: QR/RFID traceability, production dashboards, LIMS workflow and management reports.
Impact: Improved traceability, faster decision-making and better plant-level visibility.
Textile Sanforizer Digital Twin
Challenge: Critical process parameters were available in PLC/HMI but not visible centrally.
Solution: PLC connectivity, tag mapping, edge data capture, dashboard trends and alerts.
Impact: Real-time monitoring of speed, temperature, pressure, tension, moisture and overfeed.
Laboratory Information Management
Challenge: Quality checks, approvals and reports were scattered across manual records.
Solution: LIMS for raw material, in-process and finished product quality workflows.
Impact: Improved quality visibility, approval discipline and audit readiness.
Asset Management & Maintenance
Challenge: Maintenance teams needed structured asset history, PM schedules and breakdown tracking.
Solution: Asset master, preventive maintenance, spares inventory and alert workflows.
Impact: Lower response time and better maintenance planning.
Remote Monitoring Operations Centre
Challenge: Multi-site operations lacked one common view of plant performance and issues.
Solution: RMOC dashboards, alerts, escalation and KPI reporting.
Impact: Better visibility for operations, quality, maintenance and management teams.
AI Vision for Counting & Inspection
Challenge: Manual counting and visual inspection were time-consuming and inconsistent.
Solution: Camera-based analytics for object counting, size estimation and quality checks.
Impact: Faster inspection and improved process intelligence.