Digital Twin in 24 Hours
- Monitor 100% of critical conditions in one live view
- Reduce breakdown risk with early issue detection
- Scale securely with SSO-enabled architecture
AI-driven manufacturing transformation
Smarter decisions. Leaner operations. Faster digitalisation.
Intelaix helps manufacturers identify hidden efficiency gaps, unify IT–OT systems and deploy practical Industry 4.0 solutions across production, quality, assets, materials and plant operations.
Industry 4.0IoTAI/MLDigital TwinsISA-95
Ready to identify hidden efficiency gaps?
Start with a structured assessment and receive a focused roadmap for cost, quality, uptime, traceability and operational performance improvement.
Transformation Outcomes. Not Software Features.
Measurable impact across cost, performance, traceability, quality, and reliability.
12% Cost Reduction
Industry 4.0-enabled operational excellence delivering sustainable cost savings.
80% → 95% OEE
Production performance uplift unlocking higher throughput without new capex.
100% Traceability
QR + RFID visibility across manufacturing stages, logistics, and material flow.
Real-Time Quality
Digital LIMS with approvals, anomaly detection, and dashboards for faster decisions.
Lower MTTR | Higher Uptime
Integrated PM/AM + breakdown workflows with adaptive schedules and smart alerts.
Lean BOM & Planning
EBOM/MBOM change control with forecasting, cost visibility, and order transparency.
About us
Enterprise-wide visibility with practical execution.
We combine AI-enabled consulting, manufacturing domain expertise and secure technology platforms to convert gaps into measurable improvement roadmaps.
01
Enterprise-wide visibility and benchmarking across production, materials, quality and assets to expose hidden gaps.
02
Clear gap-to-ROI translation with actionable recommendations, quantified business cases and phased transformation roadmaps.
03
Focused execution for measurable impact—cutting operating costs, accelerating delivery and improving quality where it matters most.
04
Secure IT–OT unification at scale using ISA-95 aligned architectures built for real manufacturing environments.
05
Deep expertise combining 25+ years of software leadership with 14+ years of hands-on manufacturing consulting.
Integrated services
Manufacturing impact from assessment to execution.
Our integrated services combine AI-enabled consulting, the INTELAIX AIMAX platform and pre-built solutions for rapid deployment and measurable ROI.
AI Driven Consulting
Assess Digital & AI Readiness
Assess your Industry 4.0 maturity across operations, technology and data, then prioritize actions that improve cost, quality, uptime and flow.
AIMAX Platform
Build Manufacturing Apps Faster
Modular, reusable, device-agnostic components for mobile, tablet and web applications with faster shop-floor connectivity enablement.
Pre-built Solutions
Go Live Faster
Rapidly deploy Digital Twin, RMOC, IAM, Track & Trace, LIMS and Lean PLM solutions to improve visibility, control and performance.
Pre-built solutions
Faster deployment. Stronger control. Better decisions.
Purpose-built manufacturing solutions designed for real-time visibility, automated alerts, traceability, quality control and operational reliability.
Remote Monitoring Operations Center
- 80% less manual data entry effort
- Real-time operational visibility
- SAP, SCADA and system-wide insights
Industrial Asset Management
- Reduce downtime and improve MTTR
- Track OEE, MTTR and MTBF in real time
- Strengthen maintenance control
Track & Trace
- 100% real-time visibility across manufacturing and dispatch
- RFID and QR traceability coverage
- Faster bottleneck resolution
LIMS / Quality Control
- Stage-wise visibility across RM, in-process and FG
- Automated workflows and escalations
- 40–70% faster quality reporting
Lean Product Lifecycle Management
- Connected BOM, inventory and product control
- Real-time production tracking
- Cost and demand fulfilment visibility
INTELAIX AIMAX Platform
A platform for smarter digital transformation for manufacturing.
INTELAIX AIMAX is an out-of-the-box software and hardware platform equipped with modular, reusable components to rapidly develop custom, device-agnostic applications across mobile, tablet and web.
- 60–90% faster digital solution deployment
- Faster shop-floor connectivity enablement
- Lower rollout effort across devices
- 30–60% faster response to plant-specific digital needs
Security
5 layer security for protecting manufacturing data.
Built for secure manufacturing operations with authentication, authorization and device control.
01
TLS Encryption
02
User Credential Authentication
03
Device Management
04
User Authorization
05
Role-Based Access Control
Client credentials
Measured outcomes across manufacturing environments.
Examples include remote monitoring, LIMS, Track & Trace, Asset Management, Digital Twin and inventory visibility implementations.
Remote Monitoring enabled real-time visibility into production and raw material usage, reducing waste and improving margins. Mobile-enabled LIMS improved quality tracking across 17 components, while Track & Trace and Asset Management improved control over 4,000+ pallets, mould boxes and 250+ assets.
AAC ManufacturerA custom application aligned to daily manufacturing workflows reduced manual errors, strengthened control and improved operational usability.
Polymer ManufacturerA structured AIRA framework enabled consistent audits, recommendations, consultant mapping and client-ready reporting across manufacturing process assessments.
Manufacturing Process ConsultantsA Digital Twin went live in 1 day instead of 30, reducing maintenance dependency and improving remote detection, response and decision-making.
Industrial Automation Organisation
Contact us
Book a discovery call or request an assessment.
Share your plant, process or digital transformation priorities. Intelaix will help identify practical improvement opportunities and a focused execution roadmap.
INTELAIX CONSULTING SERVICES PRIVATE LIMITED
2nd Floor, No 11, Sy No. 23, Deepa Hospital Road, Devasandra, K.R. Puram, Bangalore, Karnataka - 560033, India
Phone+91 93422 55405
Emailinfo@intelaix.com
Websitewww.intelaix.com